I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[22393]
Abstract: This work presents an imaging study of the complex and often overlooked early-onset mechanisms of the deflagration-to-detonation transition (DDT). Columns of granular octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine (HMX) doped with tungsten tracer particles are ignited thermally by hot wire and the resulting reactions are studied via high-speed X-ray radiography utilizing the Diamond Light Source synchrotron. The observed results provide insights into the initial development of the DDT process, resulting in a proposed mechanism for the slow initial steps in DDT for thermally ignited, low bulk-density granular explosive contained in a quasi-one dimensional tube configuration. In order to clarify the proposed mechanism, the terms preferential flow channel and matrix burning are adapted from the soil mechanics and hydrology literature to further elucidate the role of convective burning in DDT. The proposed mechanism helps to clarify the ongoing debate on the transport of gases in the Baer–Nunziato and reduced Baer–Nunziato models and suggests that applicability of each interpretation depends on which step in the mechanism is being described.
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Aug 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[26376]
Open Access
Abstract: Three-dimensional X-ray diffraction (3DXRD) is shown to be feasible at the I12 Joint Engineering, Environmental and Processing (JEEP) beamline of Diamond Light Source. As a demonstration, a microstructually simple low-carbon ferritic steel was studied in a highly textured and annealed state. A processing pipeline suited to this beamline was created, using software already established in the 3DXRD user community, enabling grain centre-of-mass positions, orientations and strain tensor elements to be determined. Orientations, with texture measurements independently validated from electron backscatter diffraction (EBSD) data, possessed a ∼0.1° uncertainty, comparable with other 3DXRD instruments. The spatial resolution was limited by the far-field detector pixel size; the average of the grain centre of mass position errors was determined as ±∼80 µm. An average per-grain error of ∼1 × 10−3 for the elastic strains was also measured; this could be reduced in future experiments by improving sample preparation, geometry calibration, data collection and analysis techniques. Application of 3DXRD onto I12 shows great potential, where its implementation is highly desirable due to the flexible, open architecture of the beamline. User-owned or designed sample environments can be used, thus 3DXRD could be applied to previously unexplored scientific areas.
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Jul 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Fabio
Arzilli
,
Margherita
Polacci
,
Giuseppe
La Spina
,
Nolwenn
Le Gall
,
Edward W.
Llewellin
,
Richard A.
Brooker
,
Rafael
Torres-Orozco
,
Danilo
Di Genova
,
David A.
Neave
,
Margaret E.
Hartley
,
Heidy M.
Mader
,
Daniele
Giordano
,
Robert
Atwood
,
Peter D.
Lee
,
Florian
Heidelbach
,
Mike R.
Burton
Diamond Proposal Number(s):
[16188]
Open Access
Abstract: The majority of basaltic magmas stall in the Earth’s crust as a result of the rheological evolution caused by crystallization during transport. However, the relationships between crystallinity, rheology and eruptibility remain uncertain because it is difficult to observe dynamic magma crystallization in real time. Here, we present in-situ 4D data for crystal growth kinetics and the textural evolution of pyroxene during crystallization of trachybasaltic magmas in high-temperature experiments under water-saturated conditions at crustal pressures. We observe dendritic growth of pyroxene on initially euhedral cores, and a surprisingly rapid increase in crystal fraction and aspect ratio at undercooling ≥30 °C. Rapid dendritic crystallization favours a rheological transition from Newtonian to non-Newtonian behaviour within minutes. We use a numerical model to quantify the impact of rapid dendritic crystallization on basaltic dike propagation, and demonstrate its dramatic effect on magma mobility and eruptibility. Our results provide insights into the processes that control whether intrusions lead to eruption or not.
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Jun 2022
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B16-Test Beamline
E01-JEM ARM 200CF
I12-JEEP: Joint Engineering, Environmental and Processing
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Zifan
Wang
,
Jingwei
Chen
,
Radim
Kocich
,
Samuel
Tardif
,
Igor P.
Dolbnya
,
Lenka
Kunčická
,
Jean-Sébastien
Micha
,
Konstantinos
Liogas
,
Oxana
Magdysyuk
,
Ivo
Szurman
,
Alexander M.
Korsunsky
Diamond Proposal Number(s):
[25467, 28397, 28418]
Open Access
Abstract: To explore an effective route of customizing the superelasticity (SE) of NiTi shape memory alloys via modifying the grain structure, binary Ni55Ti45 (wt) alloys were fabricated in as-cast, hot swaged, and hot-rolled conditions, presenting contrasting grain sizes and grain boundary types. In situ synchrotron X-ray Laue microdiffraction and in situ synchrotron X-ray powder diffraction techniques were employed to unravel the underlying grain structure mechanisms that cause the diversity of SE performance among the three materials. The evolution of lattice rotation, strain field, and phase transformation has been revealed at the micro- and mesoscale, and the effect of grain structure on SE performance has been quantified. It was found that (i) the Ni4Ti3 and NiTi2 precipitates are similar among the three materials in terms of morphology, size, and orientation distribution; (ii) phase transformation happens preferentially near high-angle grain boundary (HAGB) yet randomly in low-angle grain boundary (LAGB) structures; (iii) the smaller the grain size, the higher the phase transformation nucleation kinetics, and the lower the propagation kinetics; (iv) stress concentration happens near HAGBs, while no obvious stress concentration can be observed in the LAGB grain structure during loading; (v) the statistical distribution of strain in the three materials becomes asymmetric during loading; (vi) three grain lattice rotation modes are identified and termed for the first time, namely, multi-extension rotation, rigid rotation, and nondispersive rotation; and (vii) the texture evolution of B2 austenite and B19′ martensite is not strongly dependent on the grain structure.
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Jun 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[26307]
Open Access
Abstract: X-ray computed tomography (XCT) is regularly employed in geomechanics to non-destructively measure the solid and pore fractions of soil and rock from reconstructed 3D images. With the increasing availability of high-resolution XCT imaging systems, researchers now seek to measure microfabric parameters such as the number and area of interparticle contacts, which can then be used to inform soil behaviour modelling techniques. However, recent research has evidenced that conventional image processing methods consistently overestimate the number and area of interparticle contacts, mainly due to acquisition-driven image artefacts. The present study seeks to address this issue by systematically assessing the role of XCT acquisition parameters in the accurate detection of interparticle contacts. To this end, synchrotron XCT has been applied to a hexagonal close-packed arrangement of glass pellets with and without a prescribed separation between lattice layers. Different values for the number of projections, exposure time, and rotation range have been evaluated. Conventional global grey value thresholding and novel U-Net segmentation methods have been assessed, followed by local refinements at the presumptive contacts, as per recently proposed contact detection routines. The effect of the different acquisition set-ups and segmentation techniques on contact detection performance is presented and discussed, and optimised workflows are proposed.
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May 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[25467]
Abstract: Tracking texture evolution during in situ loading is critical to understand and simulate the dynamic behaviour of microstructure in polycrystalline materials, yet conventional texture quantification methods are sometimes restricted due to various factors, such as acquisition time, sample environment and complex setup. To address this, a novel approach to extract texture information from single shot Time-Of-Flight neutron diffraction pattern has been developed. Another texture analysis approach based on single shot synchrotron X-ray diffraction has also been demonstrated. The effectiveness of two methods is assessed for polycrystalline Nickel-based superalloy polycrystalline samples possessing different textures. Both methods feature a moderate acquisition time of ~10 min and 30 s respectively, as well as a simplified setup which allows adding complex sample environments and the use of additional equipment. Comparison with the referential EBSD texture suggests that both approaches achieve a satisfactory match, though some details of the complex contour profiles in inverse pole figures may be missing. Besides that, a novel metric has been proposed to quantify the matching quality of pole figures. By employing the EPSC modelling approach, it is shown that the texture deviation due to the technique chosen for its evaluation exerts a subtle influence on th macro- and mesoscale simulation results, highlighting the significance of this approach for underpinning robust computational modelling.
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Apr 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Chun
Huang
,
Matthew
Wilson
,
Kosuke
Suzuki
,
Enzo
Liotti
,
Thomas
Connolley
,
Oxana
Magdysyuk
,
Stephen
Collins
,
Frederic
Van Assche
,
Matthieu N
Boone
,
Matthew C.
Veale
,
Andrew
Lui
,
Rhian-Mair
Wheater
,
Chu Lun Alex
Leung
Diamond Proposal Number(s):
[23400]
Open Access
Abstract: The performance of Li+ ion batteries (LIBs) is hindered by steep Li+ ion concentration gradients in the electrodes. Although thick electrodes (≥300 µm) have the potential for reducing the proportion of inactive components inside LIBs and increasing battery energy density, the Li+ ion concentration gradient problem is exacerbated. Most understanding of Li+ ion diffusion in the electrodes is based on computational modeling because of the low atomic number (Z) of Li. There are few experimental methods to visualize Li+ ion concentration distribution of the electrode within a battery of typical configurations, for example, coin cells with stainless steel casing. Here, for the first time, an interrupted in situ correlative imaging technique is developed, combining novel, full-field X-ray Compton scattering imaging with X-ray computed tomography that allows 3D pixel-by-pixel mapping of both Li+ stoichiometry and electrode microstructure of a LiNi0.8Mn0.1Co0.1O2 cathode to correlate the chemical and physical properties of the electrode inside a working coin cell battery. An electrode microstructure containing vertically oriented pore arrays and a density gradient is fabricated. It is shown how the designed electrode microstructure improves Li+ ion diffusivity, homogenizes Li+ ion concentration through the ultra-thick electrode (1 mm), and improves utilization of electrode active materials.
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Apr 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[21103]
Abstract: The effect of Strain Path Changes (SPCs) on the mechanical properties and crystal-level features of deformation for a single phase, ferritic steel has been investigated. SPCs were applied via a two-step deformation process, which included pre-straining via cold rolling, followed by uniaxial tension. The pre-strain magnitude and direction, as well as the tensile direction, varied between the specimens. The role of texture and micromechanics were examined in-situ, via Synchrotron X-ray Diffraction (SXRD), and ex-situ, via Electron Backscatter Diffraction (EBSD). Abrupt strain paths (i.e. strain paths where the pre-strain and the subsequent loading directions differ; here they are orthogonal) result in a significant ductility reduction, becoming more prevalent for high pre-strain magnitudes. The macroscopic response, as well as the texture configuration were greatly dependent on the pre-strain direction but were insensitive to the direction of uniaxial tension. Increasing pre-strain magnitudes resulted in a stagnation of lattice strain hardening rates in all macroscopic directions and in a significant increase in the Geometrically Necessary Dislocation (GND) densities. This was vastly increased for specimens rolled perpendicular to the as-received prior rolling direction. No correlation was found between the GND density and the grain orientation, eliminating this as a controlling ductility factor for BCC ferrite. Instead, the initial texture and the texture developed in a subsequent pre-strain influences the density of dislocations accumulated in all grains, and ultimately determines ductility.
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Apr 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[17222]
Abstract: Component failure due to cold dwell fatigue of titanium and its alloys is a long-standing problem which has significant safety and economic implications to the aviation industry. This can be addressed by understanding the governing mechanisms of time dependent plasticity behaviour of Ti at low temperatures. Here, stress relaxation tests were performed at four different temperatures on three major alloy systems: commercially pure titanium (two alloys with different oxygen content), Ti-6Al-4V (two microstructures with differing phase fractions) and Ti-6Al-2Sn-4Zr-Mo (two alloys with different Mo content =2 or 6, and portion of phase). Key parameters controlling the time dependent plasticity were determined as a function of temperature. Both activation volume and energy were found to increase with temperature in all six alloys. It was found that the dwell fatigue effect is more significant by oxygen alloying but is suppressed by the addition of Mo. The presence of the phase did not strongly affect the dwell fatigue, however, it was suppressed at high temperature due to the low strain rate and strain rate sensitivity.
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Apr 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Lorna
Sinclair
,
Yunhui
Chen
,
Samuel J.
Clark
,
Sebastian
Marussi
,
Saurabh
Shah
,
Oxana
Magdysyuk
,
Robert
Atwood
,
Gavin J.
Baxter
,
Martyn
Jones
,
Graham
Mccartney
,
Chu Lun Alex
Leung
,
Peter D.
Lee
Diamond Proposal Number(s):
[20096]
Open Access
Abstract: During directed energy deposition (DED) additive manufacturing, powder agglomeration and sintering can occur outside of the melt pool when using titanium alloy powders. Using in situ synchrotron radiography we investigate the mechanisms by which sintering of Ti6242 powder occurs around the pool, performing a parametric study to determine the influence of laser power and stage traverse speed on sinter build-up. The results reveal that detrimental sinter can be reduced using a high laser power or increased stage traverse speed, although the latter also reduces deposition layer thickness. The mechanism of sinter formation during DED was determined to be in-flight heating of the powder particles in the laser beam. Calculations of particle heating under the processing conditions explored in this study confirm that powder particles can reasonably exceed 700 °C, the threshold for Ti surface oxide dissolution, and thus the powder is prone to sintering if not incorporated into the melt pool. The build-up of sinter powder layer on deposit surfaces led to lack of fusion pores. To mitigate sinter formation and its detrimental effects on DED component quality, it is essential that the powder delivery spot area is smaller than the melt pool, ensuring most powder lands in the melt pool.
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Apr 2022
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