I12-JEEP: Joint Engineering, Environmental and Processing
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Jiaxu
Zuo
,
Kutsi
Akcicek
,
Shivansh
Nauriyal
,
Barrie
Dams
,
Stefan
Michalik
,
Thomas
Zillhardt
,
Martin
Ansell
,
Richard
Ball
,
Genoveva
Burca
,
Brian
Sheil
,
James
Marrow
,
Sinan
Acikgoz
Open Access
Abstract: Fibrous plaster (FP) ceilings, prevalent in late 19th- and early 20th-century UK theatres, are suspended using ‘wads’. Wads are hangers made of Plaster of Paris, reinforced with twisted woven jute fabric. Several recent collapses in historic fibrous plaster ceilings have been attributed to tensile failures in wads. To understand the failure mechanisms involved, tensile tests were performed on laboratory-produced wad-like samples at the I12 beamline of the UK Diamond Light Source. The tested samples were designed with a dog bone shape and mounted with clevis-grips at each end, to ensure controlled failures along the gauge length. The beamline offered the opportunity to conduct simultaneous synchrotron X-ray computed tomography (sCT) and diffraction measurements during loading, enabling the monitoring of internal crack formation and strain propagation at the microstructural scale. Simultaneously, acoustic emission (AE) and digital image correlation (DIC) measurements were conducted. Preliminary results from these datasets are discussed in this paper. The datasets will provide useful information to validate the ongoing development of algorithms which can categorise the internal failure mechanisms and damage state of wads using only AE signals.
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Sep 2024
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I12-JEEP: Joint Engineering, Environmental and Processing
I13-2-Diamond Manchester Imaging
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Bingkun
Hu
,
Shengming
Zhang
,
Ziyang
Ning
,
Dominic
Spencer-Jolly
,
Dominic L. R.
Melvin
,
Xiangwen
Gao
,
Johann
Perera
,
Shengda D.
Pu
,
Gregory J.
Rees
,
Longlong
Wang
,
Lechen
Yang
,
Hui
Gao
,
Shashidhara
Marathe
,
Genoveva
Burca
,
T. James
Marrow
,
Peter G.
Bruce
Diamond Proposal Number(s):
[26060, 30683, 28773]
Open Access
Abstract: Charging current densities of solid-state batteries with lithium metal anodes and ceramic electrolytes are severely limited due to lithium dendrites that penetrate the electrolyte leading to a short circuit. We show that dendrite growth can be inhibited by different crack deflection mechanisms when multi-layered solid electrolytes, such as Li6PS5Cl/Li3ScCl6/Li6PS5Cl and Li6PS5Cl/Li10GeP2S12/Li6PS5Cl, are employed but not when the inner layer is Li3PS4. X-ray tomographic imaging shows crack deflection along mechanically weak interfaces between solid electrolytes as a result of local mismatches in elastic moduli. Cracks are also deflected laterally within Li3ScCl6, which contains preferentially oriented particles. Deflection occurs without lithium being present. In cases where the inner layers react with lithium, the resulting decomposition products can fill and block crack propagation. All three mechanisms are effective at low stack pressures. Operating at 2.5 MPa, multi-layered solid electrolytes Li6PS5Cl/Li3ScCl6/Li6PS5Cl and Li6PS5Cl/Li10GeP2S12/Li6PS5Cl can achieve lithium plating at current densities exceeding 15 mA cm−2.
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Jul 2024
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Open Access
Abstract: The capacity of polygranular graphite to accommodate strain is important to its use within structural components. This study has used in situ neutron and synchrotron X-ray experiments to demonstrate that reorientation of crystal domains accompanies the accommodation of applied mechanical strain in unirradiated Gilsocarbon (GCMB/IM24) graphite. Orientation changes were observed using 3D X-ray Diffraction, and local changes in neutron scattering were also observed with energy-resolved Bragg-edge neutron imaging. In both cases, this behaviour at the crystal level was partially recovered when the load was removed. This study provides new evidence for crystal deformation mechanisms that contribute to polycrystalline graphite's elastic non-linearity and the development of permanent set, which may also explain the effects of fast neutron irradiation on graphite elastic behaviour.
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Aug 2023
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I13-2-Diamond Manchester Imaging
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Ziyang
Ning
,
Guanchen
Li
,
Dominic L. R.
Melvin
,
Yang
Chen
,
Junfu
Bu
,
Dominic
Spencer-Jolly
,
Junliang
Liu
,
Bingkun
Hu
,
Xiangwen
Gao
,
Johann
Perera
,
Chen
Gong
,
Shengda D.
Pu
,
Shengming
Zhang
,
Boyang
Liu
,
Gareth O.
Hartley
,
Andrew J.
Bodey
,
Richard I.
Todd
,
Patrick S.
Grant
,
David E. J.
Armstrong
,
T. James
Marrow
,
Charles W.
Monroe
,
Peter G.
Bruce
Diamond Proposal Number(s):
[23980]
Abstract: All-solid-state batteries with a Li anode and ceramic electrolyte have the potential to deliver a step change in performance compared with today’s Li-ion batteries1,2. However, Li dendrites (filaments) form on charging at practical rates and penetrate the ceramic electrolyte, leading to short circuit and cell failure3,4. Previous models of dendrite penetration have generally focused on a single process for dendrite initiation and propagation, with Li driving the crack at its tip5,6,7,8,9. Here we show that initiation and propagation are separate processes. Initiation arises from Li deposition into subsurface pores, by means of microcracks that connect the pores to the surface. Once filled, further charging builds pressure in the pores owing to the slow extrusion of Li (viscoplastic flow) back to the surface, leading to cracking. By contrast, dendrite propagation occurs by wedge opening, with Li driving the dry crack from the rear, not the tip. Whereas initiation is determined by the local (microscopic) fracture strength at the grain boundaries, the pore size, pore population density and current density, propagation depends on the (macroscopic) fracture toughness of the ceramic, the length of the Li dendrite (filament) that partially occupies the dry crack, current density, stack pressure and the charge capacity accessed during each cycle. Lower stack pressures suppress propagation, markedly extending the number of cycles before short circuit in cells in which dendrites have initiated.
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Jun 2023
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I12-JEEP: Joint Engineering, Environmental and Processing
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Ziyang
Ning
,
Dominic Spencer
Jolly
,
Guanchen
Li
,
Robin
De Meyere
,
Shengda D.
Pu
,
Yang
Chen
,
Jitti
Kasemchainan
,
Johannes
Ihli
,
Chen
Gong
,
Boyang
Liu
,
Dominic L. R.
Melvin
,
Anne
Bonnin
,
Oxana
Magdysyuk
,
Paul
Adamson
,
Gareth O.
Hartley
,
Charles W.
Monroe
,
James
Marrow
,
Peter G.
Bruce
Diamond Proposal Number(s):
[20795]
Abstract: Lithium dendrite (filament) propagation through ceramic electrolytes, leading to short circuits at high rates of charge, is one of the greatest barriers to realizing high-energy-density all-solid-state lithium-anode batteries. Utilizing in situ X-ray computed tomography coupled with spatially mapped X-ray diffraction, the propagation of cracks and the propagation of lithium dendrites through the solid electrolyte have been tracked in a Li/Li6PS5Cl/Li cell as a function of the charge passed. On plating, cracking initiates with spallation, conical ‘pothole’-like cracks that form in the ceramic electrolyte near the surface with the plated electrode. The spallations form predominantly at the lithium electrode edges where local fields are high. Transverse cracks then propagate from the spallations across the electrolyte from the plated to the stripped electrode. Lithium ingress drives the propagation of the spallation and transverse cracks by widening the crack from the rear; that is, the crack front propagates ahead of the Li. As a result, cracks traverse the entire electrolyte before the Li arrives at the other electrode, and therefore before a short circuit occurs.
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Apr 2021
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I13-2-Diamond Manchester Imaging
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Diamond Proposal Number(s):
[16668]
Abstract: Digital volume correlation of in situ synchrotron X-ray computed tomographs has been used to measure the three-dimensional displacement fields around quasi-static propagating cracks in neutron irradiated and unirradiated graphite in specimens of the double cleavage drilled compression geometry. The crack tip location and crack opening were extracted from the displacement fields using a phase congruency edge detection method as cracks were propagated over ∼5 mm. The cracks propagated in mode I, maintaining a constant crack opening angle that was ∼50% smaller for the irradiated graphite. 3D finite element simulations, using the measured full field displacements as boundary conditions, obtained the critical elastic strain energy release rate for crack propagation by calculation of the domain contour J-integral. When the non-linear properties of unirradiated graphite were considered, the strain energy release rate for propagation was constant (180 ± 22 Jm-2) with increasing crack length. The irradiated graphite (fluence of 19.7 × 1020 neutrons cm−2 or 2.6 dpa, 4% weight loss by radiolytic oxidation) had linear elastic properties, and the strain energy release rate for propagation increased linearly from 118 ± 12Jm-2 to 485 ± 75 Jm-2 with crack length.
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Oct 2020
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[12585]
Abstract: In situ neutron diffraction and synchrotron X-ray diffraction, combined with image correlation analysis of 2D op- tical and 3D X-ray tomography datasets, have been used to investigate the relationship between elastic lattice strain and total strain during deformation of Gilsocarbon (IM1-24) polygranular nuclear grade graphite. The spec- imens were flat-end Brazilian discs under diametral loading, such that a compressive-tensile biaxial stress state was developed in the central region. The X-ray study was at ambient temperature, and the neutron diffraction was conducted at temperatures from ambient to 850 °C. When under compression, there is a temperature-insensitive linear relationship between the total strain and the lattice strain that is measured perpendicular to the graphite basal planes. However, when under tensile stress, the total strain and elastic strain relationship is temperature sensitive: below 600 °C, the lattice tensile strain saturates with increasing total tensile strain; above 600 °C, sig- nificantly higher tensile lattice strains are sustained. The saturation in tensile lattice strain is attributed to micro- cracking in the graphite microstructure. Improved resistance to microcracking and damage tolerance at elevated temperature explains the increase in tensile strength of polygranular graphite.
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Mar 2020
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[8331]
Abstract: A progressive study of the three-dimensional deformation field within a γ/γ′ thermal barrier coating following cyclic oxidation at 1200°C is presented, observed using synchrotron X-ray micro-computed tomography and analysed by digital volume correlation. Oxide thickening and bond coat creep displacements are quantified as a function of exposure time at temperature. Linear gradients of these displacements are measured both in-plane and normal to the oxide layer. The first thermal cycle shows the most displacement changes; destructive sectioning confirms the DVC-calculated displacement magnitudes.
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Apr 2016
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[7730]
Abstract: The three-dimensional deformation beneath a Vickers indentation in polycrystalline alumina has been measured, in situ, by digital volume correlation of high resolution synchrotron X-ray computed tomographs. The displacement fields at the peak indentation load and after unloading are used to study the shape and orientation of sub-surface cracks induced by the indentation; lateral cracking due to residual stresses, bounded by a system of radial cracks, is revealed. For the first time, it is shown that radial cracks have mixed mode opening displacements, which are affected by the relaxation of residual stresses via lateral cracking. This novel technique may find applications in the study of surface damage by abrasive wear in brittle materials.
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Oct 2014
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[9036, 7730]
Open Access
Abstract: The combined use of high resolution X-ray computed tomography with digital image correlation allows quantitative observations of the three-dimensional deformations that occur within a material when it is strained. In suitable microstructures, the displacement resolution is sub-voxel (a voxel is the three-dimensional equivalent of a pixel), and both elastic and plastic deformations can be studied. This paper reviews recent work in which three-dimensional in situ observations of deformation have provided unique insights that support both continuum and heterogeneous microstructure-dependent models of damage development in a range of materials. The examples presented include; crack propagation in a quasi-brittle porous material (polygranular graphite), sub-indentation radial and lateral cracking in a brittle polycrystalline ceramic (alumina); plastic deformation and damage development underneath indentations in a ductile metal (Al-SiC composite) and a ceramic matrix composite (SiC-SiCfibre). These examples show how material properties can be obtained by analysis of the displacement fields, how such measurements can be used to better define the applied loading on small test specimens and how crack opening magnitude and mode may be extracted also. Some new directions for research are outlined, including the combined use of diffraction and imaging techniques on synchrotron X-ray facilities to map both elastic and inelastic strains.
Keywords: Computed Tomography; Damage; Deformation; Digital Image Correlation
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Aug 2014
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