Open Access

Show Abstract ▼

Abstract: Bioglass® was the first material to form a stable chemical bond with human tissue. Since its discovery, a key goal was to produce three-dimensional (3D) porous scaffolds which can host and guide tissue repair, in particular, regeneration of long bone defects resulting from trauma or disease. Producing 3D scaffolds from bioactive glasses is challenging because of crystallization events that occur while the glass particles densify at high temperatures. Bioactive glasses such as the 13–93 composition can be sintered by viscous flow sintering at temperatures above the glass transition onset (Tg) and below the crystallization temperature (Tc). There is, however, very little literature on viscous flow sintering of bioactive glasses, and none of which focuses on the viscous flow sintering of glass scaffolds in four dimensions (4D) (3D + time). Here, high-resolution synchrotron-sourced X-ray computed tomography (sCT) was used to capture and quantify viscous flow sintering of an additively manufactured bioactive glass scaffold in 4D. In situ sCT allowed the simultaneous quantification of individual particle (local) structural changes and the scaffold's (global) dimensional changes during the sintering cycle. Densification, calculated as change in surface area, occurred in three distinct stages, confirming classical sintering theory. Importantly, our observations show for the first time that the local and global contributions to densification are significantly different at each of these stages: local sintering dominates stages 1 and 2, while global sintering is more prevalent in stage 3. During stage 1, small particles coalesced to larger particles because of their higher driving force for viscous flow at lower temperatures, while large angular particles became less faceted (angular regions had a local small radius of curvature). A transition in the rate of sintering was then observed in which significant viscous flow occurred, resulting in large reduction of surface area, total strut volume, and interparticle porosity because the majority of the printed particles coalesced to become continuous struts (stage 2). Transition from stage 2 to stage 3 was distinctly obvious when interparticle pores became isolated and closed, while the sintering rate significantly reduced. During stage 3, at the local scale, isolated pores either became more spherical or reduced in size and disappeared depending on their initial morphology. During stage 3, sintering of the scaffolds continued at the strut level, with interstrut porosity reducing, while globally the strut diameter increased in size, suggesting overall shrinkage of the scaffold with the flow of material via the strut contacts. This study provides novel insights into viscous flow in a complex non-idealized construct, where, locally, particles are not spherical and are of a range of sizes, leading to a random distribution of interparticle porosity, while globally, predesigned porosity between the struts exists to allow the construct to support tissue growth. This is the first time that the three stages of densification have been captured at the local and global scales simultaneously. The insights provided here should accelerate the development of 3D bioactive glass scaffolds.

Open Access

Show Abstract ▼

Abstract: The intervertebral disc (IVD) has a complex and multiscale extracellular matrix structure which provides unique mechanical properties to withstand physiological loading. Low back pain has been linked to degeneration of the disc but reparative treatments are not currently available. Characterising the disc’s 3D microstructure and its response in a physiologically relevant loading environment is required to improve understanding of degeneration and to develop new reparative treatments. In this study, techniques for imaging the native IVD, measuring internal deformation and mapping volumetric strain were applied to an in situ compressed ex vivo rat lumbar spine segment. Synchrotron X-ray micro-tomography (synchrotron CT) was used to resolve IVD structures at microscale resolution. These image data enabled 3D quantification of collagen bundle orientation and measurement of local displacement in the annulus fibrosus between sequential scans using digital volume correlation (DVC). The volumetric strain mapped from synchrotron CT provided a detailed insight into the micromechanics of native IVD tissue. The DVC findings showed that there was no slipping at lamella boundaries, and local strain patterns were of a similar distribution to the previously reported elastic network with some heterogeneous areas and maximum strain direction aligned with bundle orientation, suggesting bundle stretching and sliding. This method has the potential to bridge the gap between measures of macro-mechanical properties and the local 3D micro-mechanical environment experienced by cells. This is the first evaluation of strain at the micro scale level in the intact IVD and provides a quantitative framework for future IVD degeneration mechanics studies and testing of tissue engineered IVD replacements.

Show Abstract ▼

Abstract: Alternative battery technologies are required to meet growing energy demands and address the limitations of present technologies. As such, it is necessary to look beyond lithium-ion batteries. Zinc batteries enable high power density while being sourced from ubiquitous and cost-effective materials. This paper presents, for the first time known to the authors, multi-length scale tomography studies of failure mechanisms in zinc batteries with and without commercial microporous separators. In both cases, dendrites were grown, dissolved, and regrown, critically resulting in different morphology of dendritic layer formed on both the electrode and the separator. The growth of dendrites and their volume-specific areas were quantified using tomography and radiography data in unprecedented resolution. High-resolution ex situ analysis was employed to characterize single dendrites and dendritic deposits inside the separator. The findings provide unique insights into mechanisms of metal-battery failure effected by growing dendrites.

Show Abstract ▼

Abstract: Mode‐I Fracture Toughness, KIc, was measured in six shale materials using the double torsion technique. During loading, crack propagation was imaged both using twin optical cameras, and with fast X‐Ray radiograph acquisition. Samples of Bowland, Haynesville, Kimmeridge, Mancos, Middlecliff and Whitby shales were tested in a range of orientations. The measured fracture toughness values were found to be in good agreement with existing literature values. The two imaging techniques improve our understanding of local conditions around the fracture tip, through in‐situ correlation of mechanical data, inelastic zone size and fracture‐tip velocity. The optical Digital Image Correlation (DIC) technique proved useful as a means of determining the validity of individual experiments, by identifying experiments during which strains had developed in the two "rigid" specimen halves. Strain maps determined through DIC of the optical images suggest that the scale of the inelastic zone is an order of magnitude smaller than the classically used approximation suggests. This smaller damage region suggests a narrower region of enhanced permeability around artificially generated fractures in shales. The resolvable crack‐tip was tracked using radiograph data and found to travel at a velocity around 470μm.s−1 during failure, with little variation in speed between materials and orientations. Fracture pathways in the bedding parallel orientations were observed to deviate from linearity, commonly following layer boundaries. This suggests that while a fracture travelling parallel to bedding may travel at a similar speed to a bedding perpendicular fracture, it may have a more tortuous pathway, and therefore access a larger surface area.

Show Abstract ▼

Abstract: An accurate prediction of ductile cast iron (DCI) microstructures is crucial for a science-based optimisation of cast component design. The number density and distribution of graphite nodules critically influence the mechanical performance of a component in service. Although models predicting nodule growth have been researched for many years, recent improvements have been impeded by lack of detailed experimental data on nodule growth kinetics for validation. This data has now been made available through in situ observations of the solidification of DCI using synchrotron x-ray tomography in combination with a high temperature environmental cell. In the present investigation, a new sphere of influence (SoI) model for spheroidal graphite growth is proposed. It inherently incorporates the competition for carbon between neighbouring nodules and the depletion of carbon in the matrix. Comparing simulation results to the in situ observations of graphite growth, the SoI model successfully predicts both growth of individual nodules as well as the size distribution of a large nodule population during solidification.