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Abstract: Changes in crack growth rate associated with overload events during fatigue are poorly understood, especially for materials with anisotropic microstructures. Here overload fatigue tests are reported for compact tension samples cut in two different orientations from high pressure torsion disc samples. During growth the crack planes reoriented either slightly, or significantly, to align with the elongated grain structure leading to low, and high, levels of mixed mode fatigue loading respectively. In both cases the ultrafine grained microstructure led to macroscopically flat crack faces. The fatigue crack growth rate was around 3.4 times slower for the case with the high mode II component than for the low. A 100% overload was then introduced and synchrotron X-ray diffraction and digital image correlation (DIC) were applied in-situ to map the bulk crack-tip elastic strain field (plane strain) and surface displacement field (plane stress) respectively prior to, during and after overload. The high mode II case displayed a larger degree of retardation after overload. Residual stress and plasticity-induced crack closure were found to be the primary causes for the retardation as the crack grows into the overload plastic zone. Significant crack face contact was observed for the high mode II case along with significant levels of compressive stress transferred across the crack faces at minimum load. Compared with conventional (coarse) grain Ni, the ultrafine grained Ni is less retarded by overload, because of its relatively flatter crack path and higher yield stress and thus less plasticity and residual stress induced closure.

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Abstract: Thick corrosion scales form within carbon steel oilfield pipelines in sweet (CO2 saturated) environments. The morphology and the extent of the resultant pseudo-protective nature of these scales has been seen to be dependent on multiple factors including solution pH, temperature, flow rate, and partial pressure of CO2 present. Different techniques (SEM, XRD, FIB, etc.) have been used in the past to characterise these corrosion scales. However, limitations in these techniques occur due to the fact that only small regions of the scale can be characterised in a feasible time. Further limitations may result in difficulty to relate local scale features with corrosion morphology on the evolving metal surface (i.e. localised corrosion) as the morphology of the substrate surface can only be characterised once the scale is removed. The aim of this work is to address this issue through the use of high resolution x-ray absorption tomography to characterise the internal morphology of the corrosion scales from ex situ specimens exposed to CO2 environments as a function of pH and temperature. X-65 pipeline steel, high purity 99.99 Fe and low purity 99.0 Fe pins were used in these experiments. Specimens were exposed to CO2saturated solutions using two different methods, notably open circuit potential (OCP) immersion for 7-12 days and electrochemical polarisation for two hours at 200 mV(vs OCP). After the scaling experiments, samples were characterised using XRD and SEM. X-ray tomography was subsequently performed at the University of Manchester X-ray Imaging Facilities to characterise the corrosion morphology. Transmission X-ray microscopy (TXM) was used in absorption mode and phase contrast mode to obtain three dimensional reconstructions of the specimens, where the different features of the scale and the internal corroded substrate were imaged and characterised simultaneously. Results indicate differences in the morphology of the corrosion scale depending on the method that was used to corrode the samples. As a consequence of the supersaturation in Fe2+, polarised samples present a thicker scale than the scales obtained by immersion at OCP conditions. The polarisation process also produces a less uniform corroded substrate than when the sample is immersed for 7 days at open circuit in the corroding environments used. In this work high resolution X-ray tomography has been proven to be a very powerful technique to study the scale morphology as well as the features of localised corrosion occurring under scale in the substrate.

Open Access

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Abstract: Iterative reconstruction algorithms are often needed to help solve ill-posed inverse problems in computed tomography (CT), especially cases when tomographic projection data are corrupt, noisy or angularly undersampled. Model-based iterative methods can be adapted to fit the measurement characteristics of the data (e.g. noise statistics) and expectations regarding the reconstructed object (e.g. morphology). The prior information is usually introduced in the form of a regulariser, making the inversion task well-posed. The CCPi-Regularisation toolkit provides a set of variational regularisers (denoisers) which can be embedded in a plug-and-play fashion into proximal splitting methods for image reconstruction. CCPi-RGL comes with algorithms that can satisfy various prior expectations of the reconstructed object, for example being piecewise-constant or piecewise-smooth in nature. The toolkit is written in C language and exploits parallelism with OpenMP directives and the CUDA API; and is wrapped for the Python and MATLAB environments. This paper introduces the toolkit and gives recommendations for selecting a suitable prior model.

Open Access

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Abstract: Aortic wall remodelling is a key feature of both ageing and genetic connective tissue diseases, which are associated with vasculopathies such as Marfan syndrome (MFS). Although the aorta is a 3D structure, little attention has been paid to volumetric assessment, primarily due to the limitations of conventional imaging techniques. Phase-contrast microCT is an emerging imaging technique, which is able to resolve the 3D micro-scale structure of large samples without the need for staining or sectioning. Methods: Here, we have used synchrotron-based phase-contrast microCT to image aortae of wild type (WT) and MFS Fbn1C1039G/+ mice aged 3, 6 and 9 months old (n=5). We have also developed a new computational approach to automatically measure key histological parameters. Results: This analysis revealed that WT mice undergo age-dependent aortic remodelling characterised by increases in ascending aorta diameter, tunica media thickness and cross-sectional area. The MFS aortic wall was subject to comparable remodelling, but the magnitudes of the changes were significantly exacerbated, particularly in 9 month-old MFS mice with ascending aorta wall dilations. Moreover, this morphological remodelling in MFS aorta included internal elastic lamina surface breaks that extended throughout the MFS ascending aorta and were already evident in animals who had not yet developed aneurysms. Conclusions: Our 3D microCT study of the sub-micron wall structure of whole, intact aorta reveals that histological remodelling of the tunica media in MFS could be viewed as an accelerated ageing process, and that phase-contrast microCT combined with computational image analysis allows the visualisation and quantification of 3D morphological remodelling in large volumes of unstained vascular tissues.

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Abstract: Laser-matter interactions in laser additive manufacturing (LAM) occur on short time scales (10-6 - 10-3 s) and have traditionally proven difficult to characterise. We investigate these interactions during LAM of stainless steel (SS316 L) and 13-93 bioactive glass powders using a custom built LAM process replicator (LAMPR) with in situ and operando synchrotron X-ray radiography. This reveals a range of melt track solidification phenomena as well as spatter and porosity formation. We hypothesise that the SS316 L powder absorbs the laser energy at its surface while the trace elements in the 13-93 bioactive glass powder absorb the laser energy by radiation conduction. Our results show that a low viscosity melt, e.g. 8 mPa s for SS316 L, tends to generate spatter with a diameter up to 250 µm and an average spatter velocity of 0.26 m s-1 and form a melt track by molten pool wetting. In contrast, a high viscosity melt, e.g. 2 Pa s for 13-93 bioactive glass, inhibits spatter formation by damping the Marangoni convection, forming a melt track via viscous flow. The viscous flow in 13-93 bioactive glass resists pore transport; combined with the reboil effect, this promotes pore growth during LAM, resulting in a pore size up to 500 times larger than that exhibited in the SS316 L sample.