I12-JEEP: Joint Engineering, Environmental and Processing
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Alexis
Cartwright-Taylor
,
Maria-Daphne
Mangriotis
,
Ian G.
Main
,
Ian B.
Butler
,
Florian
Fusseis
,
Martin
Ling
,
Edward
Andò
,
Andrew
Curtis
,
Andrew F.
Bell
,
Alyssa
Crippen
,
Roberto E.
Rizzo
,
Sina
Marti
,
Derek D. V.
Leung
,
Oxana V.
Magdysyuk
Diamond Proposal Number(s):
[22517]
Open Access
Abstract: Catastrophic failure in brittle, porous materials initiates when smaller-scale fractures localise along an emergent fault zone in a transition from stable crack growth to dynamic rupture. Due to the rapid nature of this critical transition, the precise micro-mechanisms involved are poorly understood and difficult to image directly. Here, we observe these micro-mechanisms directly by controlling the microcracking rate to slow down the transition in a unique rock deformation experiment that combines acoustic monitoring (sound) with contemporaneous in-situ x-ray imaging (vision) of the microstructure. We find seismic amplitude is not always correlated with local imaged strain; large local strain often occurs with small acoustic emissions, and vice versa. Local strain is predominantly aseismic, explained in part by grain/crack rotation along an emergent shear zone, and the shear fracture energy calculated from local dilation and shear strain on the fault is half of that inferred from the bulk deformation.
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Oct 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[16214]
Open Access
Abstract: Laser powder bed fusion (LPBF) can produce high-value metallic components for many industries; however, its adoption for safety-critical applications is hampered by the presence of imperfections. The interdependency between imperfections and processing parameters remains unclear. Here, the evolution of porosity and humps during LPBF using X-ray and electron imaging, and a high-fidelity multiphase process simulation, is quantified. The pore and keyhole formation mechanisms are driven by the mixing of high temperatures and high metal vapor concentrations in the keyhole is revealed. The irregular pores are formed via keyhole collapse, pore coalescence, and then pore entrapment by the solidification front. The mixing of the fast-moving vapor plume and molten pool induces a Kelvin–Helmholtz instability at the melt track surface, forming humps. X-ray imaging and a high-fidelity model are used to quantify the pore evolution kinetics, pore size distribution, waviness, surface roughness, and melt volume under single layer conditions. This work provides insights on key criteria that govern the formation of imperfections in LPBF and suggest ways to improve process reliability.
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Oct 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Abstract: Metal laser additive manufacturing (LAM) is increasingly being used for manufacture of high-value, safety critical components. However, it still suffers from a lack of in situ quality assurance and control. In this thesis, an interferometric monitoring technique called inline coherent imaging (ICI) is applied to LAM for high-speed (200 kHz) in situ morphology measurements and defect detection.
The Fraser group powder bed fusion (PBF) machine was used to demonstrate manual layer-wise control of a 3D build of 316L stainless steel with a seeded unsupported region. Surface roughness was corrected by ablating raised areas and infilling depressed areas of each layer based on post-processing ICI measurements (54% decrease in max. S_a). ICI was then combined with high-speed synchrotron X-ray imaging for correlative monitoring of LAM. ICI was integrated into a directed energy deposition (DED) machine with a novel off-axis imaging beam delivery and micro-electromechanical systems (MEMS) scanner for alignment and positioning. ICI was used to monitor DED track morphology during thin-wall builds of nickel super-alloy CM247LC, an alloy used for turbine components susceptible to cracking under LAM conditions. ICI provided immediate diagnostics on the DED process, including material deposition rate, track width, and surface roughness and waviness. Humping (large surface waviness) in thin-walls reduces geometric accuracy and leads to increased residual stress in valleys, which can induce cracking. ICI was used to in situ detect humping and crack openings, simultaneous with X-ray observation of sub-surface crack growth at the Diamond Light Source (DLS). ICI was then integrated into the PBF test rig at the Advanced Photon Source (APS) for simultaneous ICI and X-ray imaging of PBF. Simultaneous radiography was used to validate ICI depth measurements from the keyhole during laser welding and PBF of aluminum alloy 6061. Even in a turbulent pore-generation mode, ICI depth measurements from the keyhole corresponded closely with the keyhole depth extracted from radiography (>80% within ±15 µm). A ray tracing simulation confirmed that outliers in ICI data are often the result of multiple reflections within the keyhole (57%). ICI depth signatures for bubble and pore formation were also identified, capturing keyhole pinching, “pull-up,” and spiking phenomena.
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Sep 2022
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Krios I-Titan Krios I at Diamond
Krios II-Titan Krios II at Diamond
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Yanan
Zhu
,
Christopher W.
Koo
,
C. Keith
Cassidy
,
Matthew C.
Spink
,
Tao
Ni
,
Laura C.
Zanetti-Domingues
,
Benji
Bateman
,
Marisa
Martin-Fernandez
,
Juan
Shen
,
Yuewen
Sheng
,
Yun
Song
,
Zhengyi
Yang
,
Amy C.
Rosenzweig
,
Peijun
Zhang
Diamond Proposal Number(s):
[21004, 29812]
Open Access
Abstract: Methane-oxidizing bacteria play a central role in greenhouse gas mitigation and have potential applications in biomanufacturing. Their primary metabolic enzyme, particulate methane monooxygenase (pMMO), is housed in copper-induced intracytoplasmic membranes (ICMs), of which the function and biogenesis are not known. We show by serial cryo-focused ion beam (cryoFIB) milling/scanning electron microscope (SEM) volume imaging and lamellae-based cellular cryo-electron tomography (cryoET) that these ICMs are derived from the inner cell membrane. The pMMO trimer, resolved by cryoET and subtomogram averaging to 4.8 Å in the ICM, forms higher-order hexagonal arrays in intact cells. Array formation correlates with increased enzymatic activity, highlighting the importance of studying the enzyme in its native environment. These findings also demonstrate the power of cryoET to structurally characterize native membrane enzymes in the cellular context.
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Sep 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[28314]
Abstract: Graphite and MAX Phase ceramics are materials under consideration as key core components in high temperature Gen IV reactors. Their structural integrity is dependent on the evolution of their material properties under elevated temperature and neutron irradiation, and also their performance under mechanical load at high temperatures. Test techniques are needed to measure the mechanical properties of small samples, which are suitable for irradiated materials. In this work, small ‘Brazilian’ discs (5 and 3 mm diameter) of the fine-grained graphite SNG742 and the MAX Phase ceramic Ti2AlC were tested in diametral compression up to 80% failure load, at ambient and elevated temperature, achieved by resistance heating, up to 950°C. The testing geometry produces a compressive-tensile biaxial stress state at the centre of the discs. Simultaneous synchrotron X-ray diffraction in transmission and digital image correlation of radiographs
enabled mapping of the elastic and bulk strains respectively at high spatial resolution within the specimens
The analysis aims to correlate these spatially to investigate the development of non-linear behaviour in
tension due to damage mechanisms, and their possible temperature dependent. Ultimately, this approach
will be applied to investigate the damage tolerance of neutron irradiated materials at elevated temperatures.
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Sep 2022
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I13-2-Diamond Manchester Imaging
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Open Access
Abstract: Age-related changes in bone microstructure can inform our understanding the biology of both extant and fossil birds, but to date, histological work in birds, and particularly work using high-resolution 3D imaging, has largely been restricted to limited growth stages. We used minimally destructive synchrotron radiation-based X-ray computed tomography to visualise and measure key morphological and histological traits in 3D across development in the domestic duck and ring-necked pheasant. We use these measurements to build on the database of key reference material for interpreting bone histology. We found that growth patterns differed between the two species, with the ducks showing rapid growth in their lower limbs and early lower limb maturation, while pheasants grew more slowly, reflecting their later age at maturity. In the pheasant, both walking and flight occur early and their upper and lower limbs grew at similar rates. In the duck, flight and wing development are delayed until the bird is almost at full body mass. Through juvenile development, the second moment of area for the duck wing was low but increased rapidly towards the age of flight, at which point it became significantly greater than that of the lower limb, or the pheasant. On a microstructural level, both cortical porosity and canal diameter were related to cortical bone deposition rate. In terms of orientation, vascular canals in the bone cortex were more laminar in the humerus and femur compared with the tibiotarsus, and laminarity increased through juvenile development in the humerus, but not the tibiotarsus, possibly reflecting torsional vs compressive loading. These age-related changes in cortical bone vascular microstructure of the domestic duck and pheasant will help understanding the biology of both extant and fossil birds, including age estimation, growth rate and growth patterns, and limb function.
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Aug 2022
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I13-1-Coherence
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Diamond Proposal Number(s):
[24079]
Open Access
Abstract: The structure and function of solid catalysts are inseparably linked at length scales from nm to cm and beyond. Hard X-ray tomography offers unique potential for spatially-resolved characterization by combining flexible spatial resolution with a range of chemical contrasts. However, the full capabilities of hard X-ray tomography have not been widely explored in the catalysis community. This review highlights modern advances in hard X-ray tomography using synchrotron radiation. Case studies from model to technical scale illustrate the bright future of X-ray tomography in catalysis research.
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Aug 2022
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I13-1-Coherence
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Abstract: In this work, a characterization and optimization of phase-sensitive X-ray imaging techniques with a focus
on the field of laboratory astrophysics is given. Here, the advent of hard X-ray free electron lasers offers
novel opportunities as single-pulse imaging with sub-picosecond temporal resolution becomes possible. The
use of phase-sensitive techniques is often mandatory as micro- and nanoscopic samples show little or no attenuation
contrast. In order to fully benefit from the short pulse lengths at X-ray free electron lasers, these
methods should be reconcilable with single-exposure acquisition schemes. This task is complicated by zeroes
in the respective transfer functions of the imaging systems. Therefore, direct inversions are typically not
possible and sophisticated algorithms are required for the image reconstruction. Overall, this thesis mainly
focuses upon the grating-based X-ray imaging technique, also known as Talbot interferometry. For comparison,
propagation-based phase contrast imaging will also be considered. The investigations are divided into
analytical considerations, numerical simulations, and experimental implementations of the respective imaging
techniques.
An analytical examination of the image formation within a Talbot interferometer is presented. This process
can become complicated, especially for applications in X-ray microscopes. Here, transverse shifts of the
interference pattern in general depend nonlinearly on the phase differences across the X-ray wave field. Existing
reconstruction methods on the basis of deconvolutions then rely on idealized conditions, thus limiting
the experimental applicability of the method. In addition, the achievable spatial resolution of Talbot interferometry
in single-exposure applications is typically limited to the demagnified fringe period of the interference
pattern.
In order to resolve the limitations regarding the applicability, three novel reconstruction methods for Talbot
interferometry are conceptualized and implemented: the design of a beam-splitting diffraction grating featuring
only two diffraction orders, a two-stage deconvolution approach, and a statistical image reconstruction
method based on an analytical forward model of the imaging process and a regularized maximum likelihood
approach. The three schemes are validated on the basis of simulated data. They all prove advantageous when
the premises for standard deconvolution-based reconstructions are not met. The statistical image reconstruction
technique seems most promising as it achieves the best reconstruction quality at low photon numbers and
also circumvents the abovementioned limitations regarding the spatial resolution.
Building up on the simulative studies, two experimental realizations of Talbot interferometry at synchrotron
light sources are presented. In the first experiment, the single-exposure phase imaging capabilities
of Talbot interferometry in conjunction with the statistical image reconstruction method are investigated and
characterized on the basis of simple test samples. The broadened experimental applicability is demonstrated
through the retrieval of Fresnel diffraction images in an X-ray projection microscope. While a comparative
implementation of propagation-based phase contrast imaging at the same instrument still yields a superior
spatial resolution, the mitigation of limitations due to the fringe period is also verified experimentally. In the
second experiment, single-exposure phase imaging with both the grating-based and the propagation-based
approach is employed in order to monitor the moistening process of wood on the level of single wood cells...
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Aug 2022
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I13-2-Diamond Manchester Imaging
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Diamond Proposal Number(s):
[25453]
Open Access
Abstract: Bush-crickets (or katydids) have sophisticated and ultrasonic ears located in the tibia of their forelegs, with a working mechanism analogous to the mammalian auditory system. Their inner-ears are endowed with an easily accessible hearing organ, the crista acustica (CA), possessing a spatial organisation that allows for different frequencies to be processed at specific graded locations within the structure. Similar to the basilar membrane in the mammalian ear, the CA contains mechanosensory receptors which are activated through the frequency dependent displacement of the CA. While this tonotopical arrangement is generally attributed to the gradual stiffness and mass changes along the hearing organ, the mechanisms behind it have not been analysed in detail. In this study, we take a numerical approach to investigate this mechanism in the Copiphora gorgonensis ear. In addition, we propose and test the effect of the different vibration transmission mechanisms on the displacement of the CA. The investigation was carried out by conducting finite-element analysis on a three-dimensional, idealised geometry of the C. gorgonensis inner-ear, which was based on precise measurements. The numerical results suggested that (i) even the mildest assumptions about stiffness and mass gradients allow for tonotopy to emerge, and (ii) the loading area and location for the transmission of the acoustic vibrations play a major role in the formation of tonotopy.
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Aug 2022
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I12-JEEP: Joint Engineering, Environmental and Processing
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Diamond Proposal Number(s):
[22992]
Open Access
Abstract: Purpose: Freshwater is an increasingly scarce natural resource, essential for agricultural production. As plants consume 70% of the world’s freshwater, a reduction in their water use would greatly reduce global water scarcity. Plants with improved Water Use Efficiency (WUE) such as those with altered expression of the Epidermal Patterning Factor (EPF) family of genes regulating stomatal density, could help reduce plant water footprint. Little however, is known about how this modification in Arabidopsis thaliana. L. affects root architectural development in soil, thus we aim to improve our understanding of root growth when stomatal density is altered. Methods: We used X-Ray synchrotron and neutron imaging to measure in three dimensions, the root system architecture (RSA) of Arabidopsis thaliana. L. plants of three different genotypes, namely that of the wild type Columbia (Col 0) and two different EPF mutants, EPF2OE and epf2-1 (which show reduced and increased stomatal density, respectively). We also used the total biomass and carbon isotope discrimination (Δ) methods to determine how WUE varies in these genotypes when grown in a sandy loam soil under controlled conditions. Results: Our results confirm that the EPF2OE line had superior WUE as compared to the wild type using both the Δ and total biomass method. The epf2-1 mutant, on the other hand, had significantly reduced WUE using the Δ but not with the biomass method. In terms of root growth, the RSAs of the different genotypes had no significant difference between each other. There was also no significant difference in rhizosphere porosity around their roots as compared to bulk soil for all genotypes. Conclusion: Our results indicate that the EPF mutation altering stomatal density in Arabidopsis thaliana. L. plants did not have an adverse effect on root characteristics thus their wide adoption to reduce the global freshwater footprint is unlikely to compromise their soil foraging ability.
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Aug 2022
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