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Abstract: Polymerization-induced self-assembly (PISA) is widely recognized to be a powerful technique for the preparation of diblock copolymer nano-objects in various solvents. Herein a highly unusual non-aqueous emulsion polymerization formulation is reported. More specifically, the reversible addition–fragmentation chain transfer (RAFT) polymerization of N-(2-acryloyloxy)ethyl pyrrolidone (NAEP) is conducted in n-dodecane using a poly(stearyl methacrylate) (PSMA) precursor to produce sterically-stabilized spherical nanoparticles at 90 °C. This relatively high polymerization temperature was required to ensure sufficient background solubility for the highly polar NAEP monomer, which is immiscible with the non-polar continuous phase. A relatively long PSMA precursor (mean degree of polymerization, DP = 36) was required to ensure colloidal stability, which meant that only kinetically-trapped spheres could be obtained. Dynamic light scattering (DLS) studies indicated that the resulting PSMA36–PNAEPx (x = 60 to 500) spheres were relatively well-defined (DLS polydispersity <0.10) and the z-average diameter increased linearly with PNAEP DP up to 261 nm. Differential scanning calorimetry studies confirmed a relatively low glass transition temperature (Tg) for the core-forming PNAEP block, which hindered accurate sizing of the nanoparticles by TEM. However, introducing ethylene glycol diacrylate (EGDA) as a third block to covalently crosslink the nanoparticle cores enabled a spherical morphology to be identified by transmission electron microscopy studies. This assignment was confirmed by small angle X-ray scattering studies of the linear diblock copolymer nanoparticles. Finally, hydrophobic linear PSMA36–PNAEP70 spheres were evaluated as a putative Pickering emulsifier for n-dodecane–water mixtures. Unexpectedly, addition of an equal volume of water followed by high-shear homogenization always produced oil-in-water (o/w) emulsions, rather than water-in-oil (w/o) emulsions. Moreover, core-crosslinked PSMA36–PNAEP60–PEGDA10 spheres also produced o/w Pickering emulsions, suggesting that such Pickering emulsions must be formed by nanoparticle adsorption at the inner surface of the oil droplets. DLS studies of the continuous phase obtained after either creaming (o/w emulsion) or sedimentation (w/o emulsion) of the droplet phase were consistent with this interpretation. Furthermore, certain experimental conditions (e.g. ≥0.5% w/w copolymer concentration for linear PSMA36–PNAEPx nanoparticles, ≥0.1% w/w for core-crosslinked nanoparticles, or n-dodecane volume fractions ≤0.60) produced w/o/w double emulsions in a single step, as confirmed by fluorescence microscopy studies.

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Abstract: Reversible addition–fragmentation chain transfer (RAFT) mediated dispersion polymerisation in supercritical carbon dioxide (scCO2) is an efficient and green method for synthesising block copolymer microparticles with internal nanostructures. Here we report for the first time the synthesis of phase separated poly(methyl methacrylate-block-styrene-block-4-vinylpyridine) (PMMA-b-PS-b-P4VP) triblock terpolymer microparticles using a simple two-pot sequential synthesis procedure in scCO2, with high monomer conversions and no purification steps. The microparticles, produced directly and without further processing, show a complex internal nanostructure, appearing as a “lamellar with spheres” [L + S(II)] type morphology. The P4VP block is then exploited as a structure-directing agent for the fabrication of TiO2 microparticles. Through a simple and scalable sol–gel and calcination process we produce hollow TiO2 microparticles with a mesoporous outer shell. When directly compared to porous TiO2 particles fabricated using an equivalent PMMA-b-P4VP diblock copolymer, increased surface area and enhanced photocatalytic efficiencies are observed.

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Abstract: The rational synthesis of epoxy-functional diblock copolymer nano-objects has been achieved via RAFT aqueous emulsion polymerisation of glycidyl methacrylate (GlyMA; aqueous solubility ∼22 g dm−3 at 50 °C) by utilising relatively mild conditions (pH 7, 50 °C) to preserve the epoxy groups. High monomer conversions were achieved within 1 h when using a poly(glycerol monomethacrylate) chain transfer agent with a mean degree of polymerisation (DP) of 28, with GPC analysis indicating relatively narrow molecular weight distributions (Mw/Mn < 1.40) when targeting PGlyMA DPs up to 80. A phase diagram was constructed to identify the synthesis conditions required to access pure spheres, worms or vesicles. Transmission electron microscopy, dynamic light scattering and small-angle X-ray scattering (SAXS) studies indicated the formation of well-defined worms and vesicles when targeting relatively long PGlyMA blocks. These epoxy-functional nano-objects were derivatised via epoxy-thiol chemistry by reaction with L-cysteine in aqueous solution. Finally, an in situ SAXS study was conducted during the RAFT aqueous emulsion polymerisation of GlyMA at 50 °C to examine the nucleation and size evolution of PGMA48-PGlyMA100 diblock copolymer spheres using a bespoke stirrable reaction cell.

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Abstract: A series of poly(stearyl methacrylate)–poly(benzyl methacrylate) (PSMA–PBzMA) diblock copolymer nano-objects has been synthesized via reversible addition–fragmentation chain-transfer (RAFT) dispersion polymerization in n-dodecane at 20 wt%. This polymerization-induced self-assembly (PISA) formulation was modified by the incorporation of an anionic monomer, tetradodecylammonium 3-sulfopropyl methacrylate ([NDod4]+[SPMA]−) into the oil-insoluble PBzMA block. According to the literature (M. J. Derry, et al., Chem. Sci., 2016, 7, 5078–5090), PSMA18–PBzMA diblock copolymers only form spheres using this formulation for any core degree of polymerization. Unexpectedly, incorporating just a small fraction (<6 mol%) of [NDod4]+[SPMA]− comonomer into the structure-directing block resulted in the formation of non-spherical diblock copolymer nano-objects, including pure worm-like and vesicular morphologies. However, only spherical micelles could be formed using a longer PSMA34 stabilizer. These diblock copolymer nano-objects were characterized by transmission electron microscopy, small-angle X-ray scattering, and dynamic light scattering. The bulky nature of the ionic comonomer appears to make it possible to avoid the kinetically-trapped sphere morphology. This study reveals a new approach for tuning the morphology of diblock copolymer nano-objects in non-polar media.

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Abstract: Polymerisation-induced self-assembly (PISA) is widely recognised to be a powerful platform technology for the rational synthesis of diblock copolymer nano-objects. RAFT alcoholic dispersion polymerisation is an important PISA formulation that has been used to prepare block copolymer spheres, worms and vesicles. In this study, we have utilised the RAFT dispersion polymerisation of lauryl methacrylate (LMA) using a poly(N-(2-methacryloyloxy)ethyl pyrrolidone) (PNMEP) stabiliser in order to prepare vesicles with highly deformable membranes. More specifically, a PNMEP28 precursor was chain-extended with LMA in an 80 : 20 w/w ethanol–water mixture to produce a series of PNMEP28-PLMAx diblock copolymer nano-objects (Mw/Mn ≤ 1.40; LMA conversions ≥98% in all cases, as indicated by 1H NMR spectroscopy). Differential scanning calorimetry studies confirmed that the membrane-forming PLMA block had a relatively low glass transition temperature. Transmission electron microscopy and small angle X-ray scattering were used to identify copolymer morphologies for these highly asymmetric diblock copolymers. A mixed sphere and vesicle morphology was observed when targeting x = 43, while polydisperse vesicles were obtained for x = 65–151. Slightly smaller vesicles with lower mean aggregation numbers and thicker membranes were obtained when targeting higher PLMA DPs. A minor population of sheet-like lamellae was observed for each target copolymer composition, with lamellar stacking leading to a structure peak in the scattering patterns recorded for PNMEP28-PLMA129 and PNMEP28-PLMA151. Bearing in mind potential industrial applications, RAFT chain-end removal strategies were briefly explored for such PNMEP28-PLMAx vesicles. Thus, 96% of dithiobenzoate chain-ends could be removed within 3 h at 50 °C via LED irradiation of a 7.5% aqueous dispersion of PNMEP28-PLMA87 vesicles at a wavelength of 405 nm. This appears to be an attractive method for RAFT chain-end removal from diblock copolymer nano-objects, particularly those comprising highly hydrophobic cores.