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Abstract: Hybrid metal extrusion & bonding (HYB) is a joining method that enables solid-state bonding by combining addition of aluminium filler material through continuous extrusion with pressure exerted by a rotating steel tool. This work presents mechanical and microstructural characterisation of a second generation HYB butt joint of aluminium alloy 6082 and structural steel S355. The ultimate tensile strength was measured to be in the range of 184–220 MPa, which corresponds to 60–72% joint efficiency. Digital image correlation analysis of the strain development during tensile testing revealed that root cracks formed, before the final fracture ran close to the aluminium-steel interface. A significant amount of residual aluminium was found on the steel fracture surface, especially in regions that experienced higher pressure during joining. Scanning and transmission electron microscopy revealed that the bond strength could be attributed to a combination of microscale mechanical interlocking and a discontinuous nanoscale interfacial Al-Fe-Si intermetallic phase layer. Analysis of scanning electron diffraction data acquired in a tilt series, indicated that the polycrystalline intermetallic phase layer contained the cubic αc phase. The results give insight into the bonding mechanisms of aluminium-steel joints and into the performance of HYB joints, which may be used to better understand and further develop aluminium-steel joining processes.

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Abstract: Penetration of open- and closed-ended model piles into intact chalk, a soft calcareous rock, was investigated using microfocus X-ray computed tomography (XCT). 3D images of the specimens showed that the piles crushed and densified the chalk in their path, creating a crushed chalk annulus around the shaft, a region of compressed destructured chalk below the tip, and fractures across cemented regions of the specimen. Laser-diffraction particle size analyses of the crushed chalk annulus after exhumation showed limited difference with laboratory-remoulded chalk, which suggested thorough de-cementation. Installation stresses and XCT-derived densities were paired using a simplified cylindrical cavity expansion solution to estimate effective radial stress-void ratio states at the pile tip during penetration. More complex numerical solutions could not be applied using the available data. This approach posed significant problems, as it could not suitably incorporate hardening and non-linear stiffness behaviours of Chalk during pile penetration, nor account for the creation of discontinuities. However, effective radial stress-void ratio estimates were found to converge with the reconstituted critical state line of the material at high stresses and low void ratios. This partially supported the use of a critical state framework to characterise pile penetration in Chalk, as proposed in recent literature.

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Abstract: Li-ion batteries based on Ni-rich layered cathodes are the state-of-the-art technology for electric vehicles; however, batteries using these advanced materials suffer from rapid performance fading. In this work, we report a critical turning point during the aging of graphite/LiNi0.8Mn0.1Co0.1O2 (NMC811) full cells, after which the degradation is significantly accelerated. This turning point was identified using differential voltage analysis (DVA) applied to standard two-electrode data, which shows that graphite becomes progressively less lithiated, as confirmed by operando long-duration X-ray diffraction, and therefore has a higher electrochemical potential at the end of charge. This increase leads to a proportional increase in the cathode potential, and an accelerated impedance increase is observed from this point. This mechanism is expected to be universal for the vast majority of Li-ion battery chemistries, particularly for Ni-rich cathodes, whose degradation is extremely sensitive to the upper cutoff voltage, and our work provides fundamental guidelines for developing effective countermeasures.

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Abstract: A MoOx/Al2O3 catalyst was synthesised and tested for oxidative (ODP) and non-oxidative (DP) dehydrogenation of propane in a reaction cycle of ODP followed by DP and a second ODP run. Characterisation results show that the fresh catalyst contains highly dispersed Mo oxide species in the +6 oxidation state with tetrahedral coordination as [MoVIO4]2− moieties. In situ X-ray Absorption Spectroscopy (XAS) shows that [MoVIO4]2− is present during the first ODP run of the reaction cycle and is reduced to MoIVO2 in the following DP run. The reduced species are partly re-oxidised in the subsequent second ODP run of the reaction cycle. The partly re-oxidised species exhibit oxidation and coordination states that are lower than 6 but higher than 4 and are referred to as MoxOy. These species significantly improved propene formation (relatively 27% higher) in the second ODP run at similar propane conversion activity. Accordingly, the initial tetrahedral [MoVIO4]2− present during the first ODP run of the reaction cycle is active for propane conversion; however, it is unselective for propene. The reduced MoIVO2 species are relatively less active and selective for DP. It is suggested that the MoxOy species generated by the reaction cycle are active and selective for ODP. The vibrational spectroscopic data indicate that the retained surface species are amorphous carbon deposits with a higher proportion of aromatic/olefinic like species.

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Abstract: Acetate ligand metathesis results in the first hybrid [MIII(Pc)(PW11O39)]6− (M = Y, Dy, Tb) double-decker scaffolds, where a phthalocyanate (Pc2−) and one of the conceptually most simple polyoxotungstates, a monolacunary Keggin cluster, are interlinked via a single rare earth ion. Characterisation includes high-resolution mass spectrometry, synchrotron-based single-crystal X-ray diffraction, various spectroscopic and electrochemical methods, and magnetic studies revealing slow relaxation of the magnetisation for the Dy derivate.