I13-2-Diamond Manchester Imaging
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Matthew P.
Jones
,
Huw C. W.
Parks
,
Alice V.
Llewellyn
,
Hamish T.
Reid
,
Chun
Tan
,
Aaron
Wade
,
Thomas M. M.
Heenan
,
Francesco
Iacoviello
,
Shashidhara
Marathe
,
Paul R.
Shearing
,
Rhodri
Jervis
Diamond Proposal Number(s):
[28650]
Open Access
Abstract: During battery operation, cracking occurs in Nickel Manganese Cobalt (NMC) oxide secondary particles. Cracked particles appear darker in micro-computed tomography (micro-CT) images due to the partial volume effect, where voxels containing both void and solid yield intermediate grey-levels. This work presents an automated method for tracking grey-level changes caused by this effect in large, statistically meaningful micro-CT datasets containing over 10 000 individual particles. It extends earlier work using the GREAT algorithm to analyze NMC particles in tomography images. The new GREAT2 algorithm increases processing speed, from around 1,400 particles per day with GREAT to over 10 000 particles in under a minute. Furthermore, this work introduces methods for automated tracking of grey-level intensity changes in individual particles through different states of charge in an operando experiment. This capability enables temporal analysis of particle degradation mechanisms. Additional data processing methods are presented that extract useful insights. Through this work we show that the large sample sizes, enabled by this method and GREAT2, allow for statistically robust analysis of particle populations. These advances significantly accelerate the tomographic study of cracking in battery electrodes. The GREAT2 algorithm and associated workflows have been made available as the GRAPES Python toolkit.
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Jun 2025
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I13-2-Diamond Manchester Imaging
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Diamond Proposal Number(s):
[22198]
Open Access
Abstract: Solid-state lithium batteries are developing rapidly as a promising next-generation battery, while challenges still persist in understanding their degradation processes during cycling due to the difficulties in characterization. In this study, the 3D morphological evolution of the Li3PS4 solid electrolyte was tracked during electrochemical cycles (plating and stripping) until short circuit by utilizing in situ synchrotron X-ray computed tomography with sufficient spatial and temporal resolution. During the degradation process, cracks in the electrolyte alternately generated from the two electrode/electrolyte interfaces and propagated until shorting. The lithium dendrites filled in the electrolyte cracks but had a greatly reduced filling ratio after the first plating stage; therefore, the cell could continue working for some time after the solid electrolyte was fully fractured by cracks. The compression of the two lithium electrodes mainly occurred in initial cycles where a ca. 4–7 μm reduction in thickness was observed. The mechanical force and electric potential fields were modeled to visualize their redistributions in different stages of cycling. The release of strain energy after the first penetration and thereafter the subsequent driving forces are discussed. These results reveal a fast degradation of solid electrolyte in the initial cycles, providing insights for further modifications and improvements in solid-state batteries.
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May 2025
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I13-2-Diamond Manchester Imaging
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Mengzheng
Ouyang
,
Zhenyu
Guo
,
Luis E.
Salinas-Farran
,
Siyu
Zhao
,
Mengnan
Wang
,
Feiran
Li
,
Yan
Zhao
,
Kaitian
Zheng
,
Hao
Zhang
,
Guangdong
Li
,
Xinhua
Liu
,
Shichun
Yang
,
Fei
Xie
,
Paul
Shearing
,
Maria-Magdalena
Titirici
,
Nigel
Brandon
Diamond Proposal Number(s):
[34782]
Open Access
Abstract: Sodium-ion batteries (SIBs) are cost-effective alternatives to lithium-ion batteries (LIBs), but their low energy density remains a challenge. Current electrode designs fail to simultaneously achieve high areal loading, high active content, and superior performance. In response, this work introduces an ideal electrode structure, featuring a continuous conductive network with active particles securely trapped in the absence of binder, fabricated using a universal technique that combines electrospinning and electrospraying (co-ESP). We found that the particle size must be larger than the network's pores for optimised performance, an aspect overlooked in previous research. The free-standing co-ESP Na2V3(PO4)3 (NVP) cathodes demonstrated state-of-the-art 296 mg cm-2 areal loading with 97.5 wt.% active content, as well as remarkable rate-performance and cycling stability. Co-ESP full cells showed uncompromised energy and power densities (231.6 Wh kg-1/7152.6 W kg-1), leading among reported SIBs with industry-relevant areal loadings. The structural merit is analysed using multi-scale X-ray computed tomography, providing valuable design insights. Finally, the superior performance is validated in the pouch cells, highlighting the electrode’s scalability and potential for commercial application.
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May 2025
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I13-2-Diamond Manchester Imaging
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Huw C. W.
Parks
,
Matthew
Jones
,
Aaron
Wade
,
Alice
Llewellyn
,
Chun
Tan
,
Hamish
Reid
,
Ralf
Ziesche
,
Thomas M. M.
Heenan
,
Shashidhara
Marathe
,
Christoph
Rau
,
Paul R.
Shearing
,
Rhodri
Jervis
Diamond Proposal Number(s):
[28650]
Open Access
Abstract: To understand fracture behaviour in battery materials, X-ray computed tomography (X-ray CT) has become the primary technique for non-destructive particle and crack analysis. Cracking causes performance decline in polycrystalline NMC811 by exposing new surfaces for parasitic electrolyte reactions and disconnecting active material from the electrode matrix. First cycle crack formation has been documented, but definitive electrochemically induced particle fracture is challenging to assess due to complex sample preparation and high-resolution X-ray imaging requirements. Presented here is an operando X-ray CT technique that enables accurate observation of fracture behaviour during de-/lithiation. A non-linear relationship between fracture behaviour and cell voltage was uncovered, and evidence of particle reformation during re-lithiation. Using a grey level analysis algorithm for fracture detection, we expedite damage evaluation in several thousands of particles throughout the electrochemical process, understanding crack initiation, propagation, and closure on a large, statistical scale and give the ability to track any one of the thousands of particles through its individual electrochemical history. Additionally, we explore the effects of continued volumetric hysteresis on particle damage. For the first time, we demonstrate the complex plurality of fracture behaviour in commercial lithium-ion battery materials, aiding in designing mitigation strategies against particle fracture.
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Mar 2025
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I12-JEEP: Joint Engineering, Environmental and Processing
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Donal P.
Finegan
,
Julia
Billman
,
Jacob
Darst
,
Peter
Hughes
,
Jesus
Trillo
,
Matt
Sharp
,
Alex
Benson
,
Martin
Pham
,
Inez
Kesuma
,
Mark
Buckwell
,
Hamish T.
Reid
,
Charlie
Kirchner-Burles
,
Matilda
Fransson
,
David
Petrushenko
,
Thomas M. M.
Heenan
,
Rhodri
Jervis
,
Rhodri
Owen
,
Drasti
Patel
,
Ludovic
Broche
,
Alexander
Rack
,
Oxana
Magdysyuk
,
Matt
Keyser
,
William
Walker
,
Paul
Shearing
,
Eric
Darcy
Diamond Proposal Number(s):
[24112, 20903, 17641]
Open Access
Abstract: The thermal response of Li-ion cells can greatly vary for identical cell designs tested under identical conditions, the distribution of which is costly to fully characterize experimentally. The open-source Battery Failure Databank presented here contains robust, high-quality data from hundreds of abuse tests spanning numerous commercial cell designs and testing conditions. Data was gathered using a fractional thermal runaway calorimeter and contains the fractional breakdown of heat and mass that was ejected, as well as high-speed synchrotron radiography of the internal dynamic response of cells during thermal runaway. The distribution of thermal output, mass ejection, and internal response of commercial cells are compared for different abuse-test conditions, which when normalized on a per amp-hour basis show a strong positive correlation between heat output from cells, the fraction of mass ejected from the cells, their energy- and power-density. Ejected mass was shown to contain 10 × more heat per gram than non-ejected mass. The causes of ‘outlier’ thermal and ejection responses i.e., extreme cases, are elucidated by high-speed radiography which showed how occurrences such as vent clogging can create more hazardous conditions. High-speed radiography also demonstrated how the time-resolved interplay of thermal runaway propagation and mass ejection influences the total heat generated.
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Mar 2024
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E02-JEM ARM 300CF
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Jichao
Zhang
,
Jiexin
Zhu
,
Liqun
Kang
,
Qing
Zhang
,
Longxiang
Liu
,
Fei
Guo
,
Kaiqi
Li
,
Jianrui
Feng
,
Lixue
Xia
,
Lei
Lv
,
Wei
Zong
,
Paul R.
Shearing
,
Dan J. L.
Brett
,
Ivan P.
Parkin
,
Xuedan
Song
,
Liqiang
Mai
,
Guanjie
He
Diamond Proposal Number(s):
[32058, 33118]
Open Access
Abstract: Electrochemical urea splitting provides a sustainable and environmentally benign route for facilitating energy conversion. Nonetheless, the sustained efficiency of urea splitting is impeded by a scarcity of active sites during extended operational periods. Herein, an atomic heterostructure engineering strategy is proposed to promote the generation of active species via synthesizing unique Ru–O4 coordinated single atom catalysts anchored on Ni hydroxide (Ru1–Ni(OH)2), with ultralow Ru loading mass of 40.6 μg cm−2 on the nickel foam for commercial feasibility. Leveraging in situ spectroscopic characterizations, the structure-performance relationship in low and high urea concentrations was investigated and exhibited extensive universality. The boosted generation of dynamic Ni3+ active sites ensures outstanding activity and prominent long-term durability tests in various practical scenarios, including 100 h Zn–urea–air battery operation, 100 h alkaline urine electrolysis, and over 400 h stable hydrogen production in membrane electrode assembly (MEA) system under industrial-level current density.
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Nov 2023
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B18-Core EXAFS
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Renier Arabolla
Rodríguez
,
Manuel Avila
Santos
,
Abil E.
Aliev
,
Richard I.
Walton
,
Luis A. Tavera
Carrasco
,
Eduardo L. Perez
Cappe
,
Marlene González
Montiel
,
Edgar O. Pérez
Reyex
,
Nelcy Della Santina
Mohallem
,
Reza J.
Kashtiban
,
Yodalgis Mosqueda
Laffita
,
Carolina Leyva
Insunza
,
Paul R.
Shearing
,
Dan J. L.
Brett
Diamond Proposal Number(s):
[14239]
Abstract: The current work reports an unprecedented multifunctional material with optical activity and a modified magnetic response by a unique combination of doping with P and Fe into the spinel LiMn2O4. Through inductively coupled plasma – optical emission spectroscopy, X-ray absorption near-edge spectroscopy, X-ray diffraction and scanning transmission electron microscopy, the chemical composition, oxidation state and the crystalline structure are determined. Solid-state UV-Vis spectroscopy, magnetic susceptibility and electronic conductivity reveal the critical importance of the interaction between iron and phosphorus when simultaneously doping the crystalline structure of LiMn2O4. The presence of Fe and P considerably increases charge carrier concentration as a mechanism for enhancing electronic conductivity. Fe and P doping also creates Fe-Fe spin interactions that allow double electron optical excitations. This opens a pathway to create multifunctional materials for light-assisted charging lithium-ion batteries. P doping also induces the formation of magnetic clusters arising from the Fe-O-Fe, Fe-O-Mn and Mn-O-Mn spin exchange interactions. The magnetic response of the materials is strongly influenced by the relative amount of Fe in octahedral or tetrahedral sites of the spinel structure. Such ferrimagnetic behaviour has not been reported before LiMn2O4 doped with Fe or P separately. The potential applicability of this newly identified magnetic feature was demonstrated by a significant capacity gain when a lithium-ion cell is exposed to a static external magnetic field.
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Nov 2023
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I12-JEEP: Joint Engineering, Environmental and Processing
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Arthur
Fordham
,
Zoran
Milojevic
,
Emily
Giles
,
Wenjia
Du
,
Rhodri E.
Owen
,
Stefan
Michalik
,
Philip A.
Chater
,
Prodip K.
Das
,
Pierrot S.
Attidekou
,
Simon M.
Lambert
,
Phoebe K.
Allan
,
Peter R.
Slater
,
Paul A.
Anderson
,
Rhodri
Jervis
,
Paul R.
Shearing
,
Dan J. I.
Brett
Diamond Proposal Number(s):
[27719]
Open Access
Abstract: The growing demand for electric vehicles (EVs) continues to raise concern for the disposal of lithium-ion batteries reaching their end of life (EoL). The cells inside EVs age differently depending on multiple factors. Yet, following extraction, there are significant challenges with characterizing degradation in cells that have been aged from real-world EV usage. We employed four non-destructive techniques—infrared thermography, ultrasonic mapping, X-ray tomography, and synchrotron X-ray diffraction—to analyze the aging of Nissan Leaf large-format pouch cells that were arranged in different orientations and locations within the pack. The combination of these methods provided complementary insights into cell degradation, with rotated/vertically aligned cells exhibiting distinct aging patterns compared with flat/horizontally aligned cells. These findings offer valuable information for pack design and demonstrate how cost-effective non-destructive techniques can provide practical assessment capabilities comparable to synchrotron studies. This approach enables decision support during EoL, enhancing battery production efficiency and minimizing material waste.
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Nov 2023
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Ralf F.
Ziesche
,
Thomas M. M.
Heenan
,
Pooja
Kumari
,
Jarrod
Williams
,
Weiqun
Li
,
Matthew E.
Curd
,
Timothy L.
Burnett
,
Ian
Robinson
,
Dan J. L.
Brett
,
Matthias J.
Ehrhardt
,
Paul D.
Quinn
,
Layla B.
Mehdi
,
Philip J.
Withers
,
Melanie
Britton
,
Nigel D.
Browning
,
Paul R.
Shearing
Open Access
Abstract: Demand for low carbon energy storage has highlighted the importance of imaging techniques for the characterization of electrode microstructures to determine key parameters associated with battery manufacture, operation, degradation, and failure both for next generation lithium and other novel battery systems. Here, recent progress and literature highlights from magnetic resonance, neutron, X-ray, focused ion beam, scanning and transmission electron microscopy are summarized. Two major trends are identified: First, the use of multi-modal microscopy in a correlative fashion, providing contrast modes spanning length- and time-scales, and second, the application of machine learning to guide data collection and analysis, recognizing the role of these tools in evaluating large data streams from increasingly sophisticated imaging experiments.
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May 2023
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B07-B1-Versatile Soft X-ray beamline: High Throughput ES1
E02-JEM ARM 300CF
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Longxiang
Liu
,
Liqun
Kang
,
Arunabhiram
Chutia
,
Jianrui
Feng
,
Martyna
Michalska
,
Pilar
Ferrer
,
David
Grinter
,
Georg
Held
,
Yeshu
Tan
,
Fangjia
Zhao
,
Fei
Guo
,
David
Hopkinson
,
Christopher
Allen
,
Yanbei
Hou
,
Junwen
Gu
,
Ioannis
Papakonstantinou
,
Paul
Shearing
,
Dan
Brett
,
Ivan P.
Parkin
,
Guanjie
He
Diamond Proposal Number(s):
[29340, 32501, 30614, 29809, 32058]
Open Access
Abstract: The electrochemical synthesis of hydrogen peroxide (H2O2) via a two-electron (2e-) oxygen reduction reaction (ORR) process provides a promising alternative to replace the energy-intensive anthraquinone process. However, the development of efficient electrocatalysts is still facing lots of challenges like insufficient understanding of active sites. Herein, we develop a facile template-protected strategy to synthesize a highly active quinone-rich porous carbon catalyst (PCC) for H2O2 electrochemical production. The optimized PCC900 exhibits unprecedented activity and selectivity, of which the onset potential reaches 0.83 V vs. reversible hydrogen electrode in 0.1 M KOH and the H2O2 selectivity is over 95 % in a wide potential range. Comprehensive synchrotron-based near-edge X-ray absorption fine structure (NEXAFS) spectroscopy combined with electrocatalytic characterizations reveals the positive correlation between quinone content and 2e- ORR performance. The effectiveness of chair-form quinone groups as the most efficient active sites is highlighted by the molecule-mimic strategy and theoretical analysis.
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Mar 2023
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